Uncategorized Archives - AGS Custom Parts
24 Apr 2026

What Happens When Brass Is Not Annealed — Or Annealed Inconsistently

By now, it should be clear that annealing isn’t about the method.

It’s about consistency.

But what happens when that consistency isn’t there?

Whether brass is not annealed at all — or annealed inconsistently —
the result is the same:

👉 performance starts to drift

It doesn’t fail immediately

One of the biggest misconceptions is that something has to go visibly wrong.

— split necks
— damaged brass
— obvious defects

That’s not how it usually starts.

Most of the time, it begins quietly:

— groups slowly open up
— an occasional flyer appears
— velocity starts spreading

And it’s easy to blame something else.

When brass is not annealed

With repeated firing and resizing:

— brass work-hardens
— spring-back increases
— neck tension becomes less consistent

Even if everything else in your process stays the same:

— the brass itself is changing

Result:

— same load, different behavior
— inconsistent bullet release
— growing ES/SD

When annealing is inconsistent

This is just as common — and often harder to notice.

Some cases are:

— slightly softer
— slightly harder

Not enough to see.

But enough to matter.

Result:

— seating force varies
— pressure curve changes
— velocity variation increases

And eventually:

👉 it shows on target

What it looks like in practice

You go to the range with a load that used to shoot well.

At first:

— everything looks fine

Then:

— one shot opens the group
— another drifts slightly
— one goes completely off

Now you start thinking:

— wind?
— scope?
— shooter error?

Sometimes, yes.

But often:

👉 it’s brass inconsistency

It adds up

Each of these on its own:

— small variation in neck tension
— slight velocity differences
— minor inconsistencies

May not seem like much.

But together:

— they stack

That’s how a 1 MOA rifle becomes a 2 MOA rifle — or even worse.

Not because anything suddenly broke.

But because consistency was lost.

The hidden cost

When this happens, most people don’t immediately look at brass.

Instead, they start adjusting:

— seating depth
— powder charge
— components

Trying to fix something that isn’t actually the root cause.

That costs:

— time
— components
— confidence

The key point

Skipping annealing — or doing it inconsistently — doesn’t always ruin your brass.

But it removes one of the biggest advantages you can have:

👉 repeatability

What this means

If your brass is changing from cycle to cycle:

— your results will change
— your load won’t behave the same
— your confidence drops

If your process is consistent:

— results stabilize
— behavior becomes predictable
— performance improves

Where this leads

At this point, the question is no longer:

“Should I anneal?”

But:

👉 “Can I keep my brass behaving the same every time?”

Next

In the next post:

— how to recognize correct annealing in practice
— what to look for
— simple indicators your process is working